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    Content by Mika Satomi and Hannah Perner-Wilson


    Hannah is currently a graduate student in the MIT Media Lab's
    High-Low Tech research group


    Supported by Distance Lab
    Technique

    Salt and Vinegar Etching

    Use Vaseline as a resist and a bath of salt and vinegar to etch away the copper from copper fabric to make circuits and sensors.

    More pictures on Flicrk:
    >> http://www.flickr.com/photos/plusea/sets/72157623861855224/

    Inspired by instructions from Rehmi Post and Kit Waal.

    Also see Sew-through Soft Circuits post by Meredith Scheff on The Steampunk Workshop:
    >> http://steampunkworkshop.com/sew-through-soft-circuits

    Tested mix:
    *100ml vinegar
    *7ml salt

    Insert piece of copper fabric. With resist applied to the areas taht you do not wish to etch away the copper from. See bellow list of resist media. For copper fabric we have been using pure copper polyester tefta fabric sold by LessEMF.
    It takes up to 12 hours for the first piece of fabric to etch, but after that the following pieces take roughly 2 hours.


    In the above examples the resisting medium (Vaseline) was only applied to one side of the fabric. Even though the Vaseline penetrates the fabric it does not protect the reverse side from etching. As can be seen in the following image.

    Resist on both sides
    If you want to preserve more of the copper you can apply Vaseline (or another medium of resist) to both sides of the copper fabric. The following photos show an example of this.

    Mediums tested for resist against etching:
    *Vaseline - great! (and you can iron off Vaseline into a paper towel)
    *paper stickers - good, but they leave stickiness behind
    *masking tape - good, but takes off some of the copper
    *drawing with wax from candle - good, but have to scrape or iron off wax afterward
    *duct tape - okay, but takes off a lot of copper with it
    *stickytape - okay, but takes off a lot of copper with it
    *hot glue - okay, but takes off a lot of copper with it
    *fusible interfacing - works, but hard to get off afterward
    *melted candle wax - doesn’t work great

    5 Comments so far

    1. [...] talk2myShirt occasional reminders and re-posting about new items which completely amaze me like the fabric PCB etching by using a solution of vinegar and salt and Vaseline as [...]

    2. [...] Perner-Wilson and her colleagues in the High-Low Tech group at MIT have been experimenting with circuit board etching of copper fabric using only salt and vinegar! Vaseline is used as the [...]

    3. Cyrano on July 21st, 2010

      How effective is this technique on regular non-fabric PCBs?

    4. [...] Perner-Wilson and her colleagues in the High-Low Tech group at MIT have been experimenting with circuit board etching of copper fabric using only salt and vinegar! Vaseline is used as the [...]

    5. Curious on July 21st, 2010

      I’m with Cyrano- Anyone try this with a normal FR4 PCB? (It may take more vinegar)

      If so, Vaseline mixed with some dark powder could be painted on with a fine tip paintbrush.

      Anyone?

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